Overview
The Unattended Truck Scale System (UTSS) is a fully automated weighbridge management solution, effectively acting as a Smart Weighbridge Solution designed to eliminate manual operation and human error.
It integrates RFID, License Plate Recognition (LPR), barrier gates, traffic lights, infrared light curtains, and centralized software to control, record, and secure every weighing operation.
This system enhances accuracy, prevents cheating, improves data traceability, and ensures compliance with OIML R76 and legal metrology requirements. When you implement our solution, you are leveraging a Smart Weighbridge Solution that meets strict industry standards.
Key Features
- RFID & LPR Identification:
Automatically identifies vehicles using RFID cards and license plate recognition cameras. This feature is central to making your operation a Smart Weighbridge Solution. - Anti-Cheating Protection:
Infrared light curtains, barrier controls, and CCTV monitoring prevent false positioning, unauthorized movement, and tampering. - Automated Operation:
The system runs without manual supervision, guiding vehicles with voice prompts and traffic lights. - Real-Time Synchronization:
Data is stored instantly in a central database for live reporting, monitoring, and analytics. - Multi-Weighbridge Integration:
Allows recording tare and gross weights on different weighbridges while maintaining a unified transaction record, underscoring it as a true Smart Weighbridge Solution. - Customizable Reports:
Create and distribute automated reports by date, vehicle, material, or customer with custom templates.
System Components
- Control Cabinet – Manages all input/output signals from traffic lights, sensors, barriers, and weighing devices.
- Software Platform – Controls weighing logic, data processing, anti-cheat checks, and reporting.
- RFID, Camera and LPR Modules – Perform automatic vehicle and driver identification.
- Infrared Sensors – Detect vehicle position accuracy and movement.
- Barrier Gates & Traffic Lights – Control vehicle flow to ensure order and safety.
- Display & Voice System – Provide real-time instructions and weighing status to drivers.
- Data Acquisition Module – Captures signals from the weighbridge and converts them into digital data.
Benefits
- Higher Throughput – Reduce cycle time with fully automated workflows.
- Reduced Operational Cost – No need for weighbridge attendants or manual logging.
- Data Integrity & Security – Automatic data capture with encryption and audit trails.
- Compliance Ready – Meets OIML R76, ISO/IEC 17025, and regional metrology standards.
- Scalable Design – Easily expand to multiple weighbridges or remote sites with the help of a Smart Weighbridge Solution.
How It Works
- Truck Arrival – The vehicle approaches the weighbridge, guided by traffic lights.
- Identification – The system reads the truck ID via RFID or LPR.
- Position Verification – Infrared sensors confirm correct placement before weighing.
- Weighing – The system captures stable weight data automatically.
- Data Logging – Results are saved to the database with vehicle ID, timestamp, and images.
- Report Generation – Reports are automatically generated and sent to the designated departments.
- Exit – Barriers lift automatically; the next vehicle enters.
Use Cases
- Mining and Aggregates
- Ready-Mix and Cement Plants
- Ports and Logistics Hubs
- Recycling and Waste Transfer Stations
- Agriculture and Grain Facilities
Why Choose This System
- Reduces fraud and manipulation risks.
- Standardizes data across all weighbridges.
- Increases productivity and operational safety.
- Delivers real-time insights for management.
- Fully customizable for your site conditions.
